The Bahco PC‑12‑14‑PS is a 12 in Japanese pull saw with a 14 TPI high‑speed steel blade that cuts plywood cleanly. Its slim profile and comfortable handle make it easy to guide and carry.
Blades vs. Layers
Cutting plywood by hand brings a few key challenges: its layered veneer can splinter or tear out, thin blades can bind or bend, and rough teeth leave uneven edges.
Picking a saw with the right tooth count and blade stiffness matters for clean cuts, but you also need a comfortable handle to avoid hand fatigue.
This guide helps you navigate those trade‑offs and find the best hand saw for smooth, reliable plywood cuts.
Key Takeaways
- Plywood can splinter with low‑TPI blades
- Use 10–14 TPI for smooth veneer cuts
- A 12–15 in blade balances reach and control
- Thin, stiff blades resist binding
- Low‑friction coatings ease cutting
- Ergonomic grips prevent hand fatigue
- Score the line first to reduce tear‑out
- Clamp and support for accurate cuts
- Straightedge guides keep cuts straight
- Pull saws excel at fine manual cuts
Best Hand Saws for Plywood
Hand Saw | Best For | Blade Length | TPI |
|---|---|---|---|
12 in (305 mm) | 14 TPI | ||
15 in (381 mm) | 8 TPI | ||
15 in (381 mm) | 14 TPI | ||
15 in (381 mm) | 8 TPI | ||
5 in (127 mm) | 8 TPI |
1. Bahco
The Bahco PC‑12‑14‑PS is a 12 in Japanese pull saw with a 14 TPI high‑speed steel blade that cuts plywood cleanly. Its slim profile and comfortable handle make it easy to guide and carry.
Key Features
- Blade Length: 12 in (305 mm)
- TPI: 14 teeth per in (≈5.5 teeth per cm)
- Blade Material: High speed steel
- Handle Type and Material: Pistol Grip in what looks like Plastic/Rubber
- Saw Type: Japanese style pull saw
- Cutting Angle / Set: [not specified]
- Weight: [not specified]
- Replaceable or Fixed Blade: [not specified]
Pros & Cons
Pros:
- Cutting Performance: Razor-sharp teeth slice plywood cleanly with minimal effort, speeding up cuts
- Comfort: Ergonomic handle feels comfortable and guides the saw smoothly, even for beginners
- Flexibility: Flexible blade moves through wood like butter without leaving marks on the surface
- Durability: Solid build tackles hardwoods such as oak with confidence, holding up under tough jobs
- Portability: Compact 12 in design fits neatly into any go-to toolkit or tool belt
- Value: Excellent value: delivers Japanese pull saw performance at a mid-range price
Cons:
- Heat Resistance: Blade can overheat or break under extended heavy use, limiting long continuous cuts
- Tooth Size: Coarseness may not match product images; extra-fine 19 TPI model sold separately
- Cost: Price sits at a slight premium, which may deter budget-minded DIYers
- Delivery Issues: Some buyers report delivery hiccups and carrier errors complicating order fulfillment
Note: These pros and cons are based on user review trends and latent consensus.
Our Verdict
The Bahco PC‑12‑14‑PS pull saw delivers clean, controlled cuts ideal for plywood work.
Buy If:
- You need sharp, precise cuts on plywood and moldings
- You want a lightweight saw that tucks into your go‑to toolkit
- You value a comfortable grip that guides each pull stroke
- You’re looking for reliable mid‑range Japanese pull‑saw performance
Don’t Buy If:
- You plan long, heavy‑duty ripping sessions that stress the blade
- You require ultra‑fine teeth for very delicate veneer cuts (19 TPI sold separately)
- You need the lowest‑cost option for occasional, light tasks
The Bahco PC‑12‑14‑PS is a standout for quick, accurate plywood cuts, thanks to its razor‑sharp teeth and ergonomic design. It holds up well for most DIY and light professional jobs but may struggle under nonstop heavy use.
2. Jorgensen
The Jorgensen 15 ″ Hand Saw delivers a sharp, rust‑resistant blade and ergonomic handle for fast, precise hardwood cuts. Built‑in angle markings simplify accurate crosscuts for DIY projects.
Key Features
- Blade Length: 15 in (381 mm)
- TPI: 8 TPI (8 teeth per inch) for fast, aggressive cuts
- Blade Material: D6A & M2 steel with black anti‑rust coating
- Handle Type and Material: Fixed aluminum core with TPE/ABS non‑slip ergonomic grip
- Saw Type: Coarse crosscut handsaw for wood, PVC, pruning
- Cutting Angle / Set: 45° & 90° guide markings on handle [blade set not specified]
- Weight: [not provided]
- Replaceable or Fixed Blade: Fixed blade design
Pros & Cons
Pros:
- Cutting Speed: Sharp 8 TPI blade cuts through plywood quickly, saving time on projects
- Smooth Stroke: Low‑friction black coating reduces binding for smoother sawing
- Comfort: Sturdy aluminum core handle with TPE/ABS grip feels secure and cuts fatigue
- Reach: 15 in length balances reach and control for most plywood sheets
- Portability: Compact size fits easily in tool buckets for on‑the‑go use
- Value: Excellent price for quality steel construction
Cons:
- Finish Quality: Coarse 8 TPI may leave rough edges on fine plywood finishes
- Blade Replacement: Fixed blade means no option to swap in a fresh blade when teeth dull
- Durability: Not rated as contractor grade, so heavy daily use may wear it faster
- Weight: Weight not specified (may be heavier than expected)
- Maneuverability: Blade length can be too long for tight corner or flush cuts
Note: These pros and cons are based on user review trends and latent consensus.
Our Verdict
The Jorgensen 15” Hand Saw delivers fast, reliable cuts for plywood projects.
Buy If:
- You need quick, rough crosscuts in plywood
- You want a secure, non‑slip grip for steady sawing
- You need a portable, budget‑friendly saw for home use
- You prefer a hand tool over a power saw for simple jobs
Don’t Buy If:
- You need ultra‑smooth, fine‑finish edges on plywood
- You want a replaceable blade for long‑term sharpening
- You use a saw every day and need contractor‑grade durability
- You often make tight or flush corner cuts
This saw cuts plywood fast and feels solid in hand, making it great for most DIY and workshop tasks. Its coarse teeth and fixed blade limit finish quality and heavy daily use, so professionals may look elsewhere.
3. IRWIN
A 15″ IRWIN ProTouch coarse‑cut saw that delivers power‑tool‑like speed and ergonomic comfort, ideal for beginner DIYers tackling general wood‑cutting tasks.
Key Features
- Blade Length: 15‑inch (381 mm)
- TPI: 14 TPI
- Blade Material: Steel (durable for wood cutting)
- Handle Type and Material: ProTouch handle [material not provided] (comfort and durability)
- Saw Type: Carpenter saw, coarse‑cut (fast, efficient wood cuts)
- Cutting Angle / Set: M2 tooth geometry with Tri‑Ground teeth and tapered‑pitch nose (improved clearance and stability)
- Weight: Lightweight (exact weight not provided) for easy handling in prolonged use.
- Replaceable or Fixed Blade: Fixed blade (rigidity and control)
Pros & Cons
Pros:
- Easy Start: Fine starter teeth at the blade tip make it easy to start cuts cleanly.
- Comfort Grip: ProTouch handle delivers a secure, ergonomic grip to reduce hand fatigue.
- Fast Cutting: Coarse cut blade rips through plywood and lumber almost as fast as a power saw.
- Anti‑Binding Nose: Tapered nose design prevents binding in tight corners and improves control.
- Quick Clearing: Deep gullets clear sawdust quickly, keeping the cut line visible.
- Lightweight: Lightweight construction boosts maneuverability on the job.
- Long‑Lasting Sharpness: Durable tooth geometry holds sharpness longer than older saws.
- Quiet Operation: Quiet hand tool operation lets you work without disturbing neighbors.
Cons:
- Hard Start on Dense Wood: Can be hard to start cuts in dense hardwood or some plywood without scoring first.
- Blade Flex: Blade flexes under heavy pressure, risking a less straight cut.
- Splinter Risk: Aggressive tooth pitch may cause splintering on delicate plywood faces.
- Wear Over Time: Edge retention can degrade after several weeks of continuous use.
- Stick With Resinous Wood: Saw may stick when cutting resinous woods or tough branches.
- Not for Fine Work: Not suited for fine finish work or precision joinery.
Note: These pros and cons are based on user review trends and latent consensus.
Our Verdict
IRWIN’s ProTouch saw delivers fast, rough cuts for everyday plywood work.
Buy If:
- You need quick, rough cuts in plywood without a power saw
- You want a comfortable handle for extended use
- You work where noise must be kept low
- You value easy chip clearing to keep your line visible
Don’t Buy If:
- You require smooth, splinter‑free finishes on plywood faces
- You need a very stiff blade for heavy or long cuts
- You work mostly with hardwood plywood or resinous panels
- You want a saw that holds an edge for months of daily use
This IRWIN saw shines when you need fast, no‑fuss plywood cuts with minimal noise and fatigue. It’s not the tool for fine finish work or heavy‑duty jobs, but it’s a bargain for quick carpentry and trim tasks.
4. CRAFTSMAN
The Craftsman 15″ hand saw delivers sharp, reliable cuts and user‑friendly miter guides for beginner DIY and yard work, though its lightweight blade may flex on tougher materials. Perfect for entry‑level projects but less suited for heavy‑duty carpentry.
Key Features
- Blade Length: 15 inches (381 mm) for versatile cutting reach
- TPI: 8 TPI for an aggressive framing‑style cut (as per user test)
- Blade Material: High-speed steel for durable performance
- Handle Type and Material: Ergonomic bi‑material handle for comfort and control
- Saw Type: Manual hand saw for precise, power‑free cuts
- Cutting Angle / Set: 45° and 90° (square and miter) for accurate angle cuts
- Weight: Lightweight (exact weight not specified)
- Replaceable or Fixed Blade: Fixed blade for stable, maintenance‑free performance
Pros & Cons
Pros:
- Fast, clean cuts: Sharp induction‑hardened teeth slice through 2″ (51 mm) wood in under 5 minutes for quick work.
- Power‑free reliability: Works anywhere without electricity, ideal for yard work or remote jobs.
- Lightweight & compact: Easy to carry and maneuver for extended use and tight spaces.
- Ergonomic comfort: Bi‑material handle reduces hand fatigue and improves control.
- Long‑lasting sharpness: Teeth stay sharp over multiple seasons of cutting.
Cons:
- Blade flex: Bends under tougher woods (e.g., Douglas fir or dense hardwood).
- Build feels flimsy: Some users report handle or blade quality below pro‑grade standards.
- Requires elbow grease: Wider teeth sacrifice speed for sturdiness, demanding more effort on large cuts.
- Exposed teeth packaging: Open sleeve design can nick fingers when unwrapping.
- No storage case: Blade remains unprotected between uses.
Note: These pros and cons are based on user review trends and latent consensus.
Our Verdict
The CRAFTSMAN 15″ hand saw offers a solid, power‑free option for basic plywood cutting.
Buy If:
- You need quick, rough cuts on plywood without a power tool
- You work outdoors or remote where electricity isn’t available
- You want an ergonomic handle to reduce hand fatigue
Don’t Buy If:
- You need clean, tear‑free veneer cuts on plywood
- You require a super‑rigid blade for dense sheet goods
- You prefer a fine‑tooth saw (higher TPI) for finish work
This saw gives good value for simple ripping and trimming of plywood. It’s comfortable and stays sharp, but the coarse cut and slight blade flex may leave rough edges, so for finish work you might opt for a finer‑tooth saw.
5. Goldblatt
Compact folding saw with an 8 TPI hardened blade and soft‑grip handle for safe, on‑the‑go plywood cuts. Durable and easy to store, but coarse edge and fixed blade limit fine or heavy‑duty work.
Key Features
- Blade Length: 5 in (127 mm) – compact for precise cuts in tight spaces.
- TPI: 8 TPI – bi‑metal teeth cut smoothly on both push and pull strokes.
- Blade Material: D6A+M2 steel (HRC 62–68) – hardened for long‑lasting sharpness.
- Handle Type and Material: Folding soft‑grip handle – anti‑slip design reduces hand fatigue.
- Saw Type: Jab/Drywall saw – optimized for cutting drywall, plywood, PVC, and similar materials.
- Cutting Angle / Set: [Not specified]
- Weight: 7.76 oz (220g)
- Replaceable or Fixed Blade: Fixed blade – secure lock prevents accidental folding during use.
Pros & Cons
Pros:
- Effortless Cutting: Sharp teeth cut through plywood and drywall with minimal effort, speeding up projects.
- Safe Storage: Folding lock secures the blade when not in use, preventing accidental cuts or tool damage.
- Comfortable Grip: Soft‑grip ergonomic handle reduces hand fatigue during extended sawing.
- Durable Build: Sturdy D6A+M2 steel blade and solid construction stand up to heavy DIY and contractor use.
- Easy Carry: Compact fold‑away design fits easily in tool belts and tool bags for on‑the‑go convenience.
Cons:
- Rough Finish: 8 TPI coarse blade can leave rough, jagged edges on plywood, so fine finishing may require sanding.
- Dulling Teeth: Blade teeth may dull or chip over time when cutting denser wood, reducing cutting quality.
- Sticky Mechanism: Folding mechanism can stick if it collects dust or debris, slowing down repeated use.
- Limited Reach: Short 5 in (127 mm) blade limits reach and makes curved cuts or deep plunge cuts more difficult.
- Nonreplaceable Blade: Fixed, non‑replaceable blade means eventual full‑tool replacement when it wears out.
Note: These pros and cons are based on user review trends and latent consensus.
Our Verdict
A compact, safe saw that’s great for quick plywood jobs.
Buy If:
- You want a fold‑away saw for safe, on‑the‑go plywood cuts
- You need a comfortable, non‑slip grip for light DIY work
- You value a durable tool that fits easily in a tool bag
Don’t Buy If:
- You need very smooth, fine‑edge cuts without sanding
- You’re cutting large plywood panels requiring long, continuous strokes
- You prefer replaceable blades for heavy or professional use
The Goldblatt folding saw delivers safety, comfort, and solid performance for occasional plywood cuts. It’s ideal for DIYers who need a portable, sturdy tool, but serious woodworkers may miss finer blades, longer reach, and replaceable options.
Why a Dedicated Plywood Saw Matters
Plywood is not just solid wood sliced thinner. It’s layers of wood veneer bonded together. That layered structure can cause two main problems:
- Tear‑out on the underside
When standard saw teeth exit the cut, they can pull out wood fibers instead of slicing cleanly. You end up with rough, jagged edges. - Binding or pinching
As you cut, the blade can squeeze into the kerf (cut gap) and stall. This makes sawing slower and more tiring.
A plywood‑specific saw solves these issues by combining:
- Higher TPI (teeth per inch) to make smaller, gentler cuts through each veneer layer and reduce tear‑out
- Thin, stiff blade that resists bending and stays centered in the cut, preventing binding
- Low‑friction coating or polish so the blade slides smoothly through the wood layers
Together, these features deliver smooth edges and consistent cutting speed, even for beginners.
Key Features to Compare
When you’ve got a handful of saws to choose from, focus on five core factors. Each one affects how cleanly and quickly you slice through those veneer layers.
1. Blade TPI for Clean Cuts
- What it is: TPI means “teeth per inch.” More teeth make shallower, finer cuts; fewer teeth make deeper, faster cuts.
- Why it matters: For plywood’s thin layers, 10–14 TPI strikes the sweet spot.
- Fewer than 8 TPI can tear out the bottom layer.
- More than 16 TPI makes sawing slow and tiring.
- “Is higher TPI always better?” No. Too many teeth jam in the thin veneers and slow your work.
2. Blade Length and Control
- Typical sizes: 12 in, 15 in, or 20 in.
- Reach vs. precision:
- Longer blades (15–20 in) cover more distance per stroke—good for full‑sheet cuts.
- Shorter blades (12–15 in) give tighter control in confined spaces or on smaller panels.
- Stroke count: More length means fewer strokes but needs steady hands. Short blades may feel safer if you need accuracy near edges.
3. Blade Material and Coating
- Steel grade: Hardened carbon steel resists dulling as you cut through resin and glue.
- Coatings:
- Polished blades slide through faster.
- Teflon or low‑friction finishes resist sap buildup.
- Why it matters: A slick, hard blade stays sharp longer and glides through layers without binding.
4. Handle Shape, Grip Material, and Comfort
- Ergonomic design: Contoured grips fit your palm to guide the saw straight.
- Grip material:
- TPR or rubber inserts absorb vibration and prevent slipping.
- Hard plastic is durable but can cause hotspots in your hand over time.
- “Will I get hand fatigue?” A cushioned, well‑shaped handle cuts down on cramping and helps you keep a steady angle.
5۔ Blade Flex versus Stability
- Thin blades flex easily—useful for gentle curves or flush cuts, but prone to binding.
- Reinforced blades (with a rigid spine) stay straight in the kerf, so they cut faster and straighter.
- Choosing the right balance: For straight, long cuts on plywood, lean toward a stiff blade. If you need occasional curves or detail work, a slightly flexible blade can help.
Expert Tips for Best Results
Follow these tips to get the best results when cutting plywood.
1. Maintain a Steady Angle and Pressure
Aim for about a 45‑degree blade angle. Too steep and you’ll bind the blade; too shallow and you’ll skid across the surface.
Use even, gentle pressure on each forward stroke. Pushing hard doesn’t speed things up—it just wears your arms out.
2. Support and Clamp Your Work
Lay the plywood on two saw horses or a table with offcuts underneath. This prevents the blade from cutting into your support.
Clamp the sheet firmly at both ends. If the plywood shifts, you’ll lose the kerf line and risk tear‑out.
3. Mark and Score the Cut Line
Draw your cut line clearly with a pencil or chalk.
For extra clean edges, score (lightly saw) along the line first. This severs the top veneer fibers and stops them from splintering on full cuts.
4. Choose the Right Stroke
- Pull‑stroke saws cut on the draw stroke. They stay straighter and need less effort but require practice.
- Push‑stroke saws cut on the push stroke. They feel more natural but can wander if the blade isn’t stiff.
5. Keep a Rhythm
- Find a smooth back‑and‑forth pace—think “push, pull, rest.”
- Rushing leads to rough edges; settling into a rhythm keeps cuts even and clean.
Care and Maintenance
Proper upkeep keeps your plywood saw cutting like new—and saves you from surprises mid‑project.
1. Clean Resin and Glue Buildup
After each use, wipe the blade with a rag moistened in mineral spirits or denatured alcohol. This removes sticky sap and glue that slow the blade and invite rust.
Don’t skip this—residue between teeth can bind the blade.
2. Sharpening or Replacing the Blade
Watch for these signs your teeth are dull: you must push hard, cuts feel rough, or tear‑out increases.
- Sharpen high‑TPI blades with a fine triangular file, matching the original tooth angle. One light pass per tooth is enough—too much and you’ll change the blade’s cut geometry.
- Replace when sharpening no longer restores performance or the blade’s spine warps.
3. Storage to Prevent Rust and Warping
Hang the saw by its handle or store flat in a dry toolbox. Avoid leaning it against other tools—pressure on the teeth can bend them. A silicone‑treated blade guard adds extra rust protection.
Final Thoughts
In short, the right plywood saw makes all the difference. Aim for 10–14 TPI and a thin, stiff blade to cut cleanly without binding. Choose a blade length (12–15 in) that balances reach and control. Look for an ergonomic grip and low‑friction finish to reduce fatigue and keep cuts smooth.
Next time you tackle plywood, pick the saw that matches your cut style and comfort needs—and enjoy faster, cleaner results. Here’s Our Choice:
The Bahco PC‑12‑14‑PS is a 12 in Japanese pull saw with a 14 TPI high‑speed steel blade that cuts plywood cleanly. Its slim profile and comfortable handle make it easy to guide and carry.
Cutting hardwood? Check out our hardwood saw roundup: https://thegrainbros.com/best-hand-saws-for-hardwood/
If you see any kind of mistake in our content, make sure to reach out to us.
Frequently Asked Questions (FAQs)
What saw is best for cutting plywood by hand?
A Japanese‑style pull saw (12–15 in, 10–14 TPI) or a fine‑tooth panel saw works best. They have thin, stiff blades that slice through layers cleanly and resist binding.
How many saw teeth for plywood?
Aim for 10–14 teeth per inch (TPI). Fewer than 8 TPI can tear out the bottom layer. More than 16 TPI slows you down and can clog in the veneer.
What is a 40‑tooth saw blade used for?
A 40‑tooth circular saw blade gives medium‑fine finish. It cuts plywood, trim and softwood with fewer splinters than coarse blades but faster than high‑TPI finish blades.
How to saw plywood cleanly?
- Support and clamp your sheet on two sawhorses or a worktable.
- Score the cut line lightly with a utility knife to sever top fibers.
- Use a guide (straightedge or rip fence) to keep the blade straight.
- Cut slowly at a steady 45° to 60° angle and let the tool do the work.
- Reverse the sheet and finish from the back to reduce tear‑out on the front face.
Is a circular saw or jigsaw better for plywood?
- Circular saw is best for straight, long cuts. Paired with a fine‑tooth, thin‑kerf blade it gives clean edges.
- Jigsaw is best for curves, cutouts and tight shapes but can leave rougher edges.
For most straight plywood cuts pick a circular saw; use a jigsaw only when you need curves.
The Grain Bros was started to serve woodworkers who can’t find products for their specific use case. We found out that there are not many media outlets extensively covering this topic. That’s why, we are here, to do the research and find the perfect products for your next DIY project. So you don’t have to juggle your tools and laptop at the same time.