Specifications
Feature | Details |
---|---|
Blade Length | 10 in (25.4 cm): precise length for accurate tenon cutting |
TPI | 15 PPI (14 TPI): fine teeth for smooth cuts |
Blade Material | Hardened and tempered carbon steel: durable edge retention |
Handle Type and Material | Wooden handle secured by rivets: comfortable, sturdy grip |
Spine type | Brass back: added rigidity for straight cuts |
Weight | 1.27 lb (0.58 kg): light enough for easy handling |
Note: We don’t test products ourselves. We review user feedback and/or community discussions to recommend top options with their necessary information. This info can be susceptible to misinterpretation.
The Good
- Balanced Weight: The brass back adds heft that stabilizes the saw, letting cuts track smoothly with minimal effort.
- Strong Value: Multiple users praise its low cost relative to performance, making it ideal for beginners on a budget.
- Sharpenable Teeth: Teeth aren’t hardened, so they can be reset and sharpened repeatedly to maintain cutting quality.
- Customizable Handle: Plenty of extra wood lets you reshape and sand the grip for a tailored, comfortable fit.
The Bad
- Out-of-Box Tuning: Factory tooth set is aggressive and teeth burs require filing and resetting before precise work.
- Handle Fit: Stock handle often sits high or is too small for average hands, needing significant reshaping for comfort.
- QC Inconsistency: Some blades can arrive bent or with misaligned teeth, indicating uneven quality control across batches.
- Rough Kerf: Blade thickness and coarse factory teeth can cause skip-start and rough cuts until tuned.
What did others say?
We couldn’t find any valuable quotes about this product from other review websites like us 🙁
Scores
Feature | Details | Score (1-10) |
---|---|---|
Blade Length (in) | 10 in (25.4 cm) | 4 |
TPI | 15 PPI (14 TPI) | 10 |
Handle Design | Wooden handle secured by rivets | 8 |
Blade Steel | Hardened and tempered carbon steel | 10 |
Spine | Brass back | 10 |
Overall Score | – | 8.4/10 |
How does it compare with others?
Tenon Saw | Blade Length Sc. (1-10) | TPI Sc. (1-10) | Handle Design Sc. (1-10) | Blade Steel Sc. (1-10) | Spine Sc. (1-10) | Overall Score |
---|---|---|---|---|---|---|
Spear & Jackson 9540B-91 | 4 | 10 | 8 | 10 | 10 | 8.4/10 |
4 | 6 | 8 | 9 | 6 | 6.6/10 | |
8 | 8 | 10 | 10 | 10 | 9.2/10 |
Should you buy it?
Buy If:
- You want brass-back heft for stable, straight cuts.
- You’re comfortable filing teeth and resetting the saw.
- You value low cost relative to saw performance.
- You plan to reshape the handle for a custom grip.
Don’t Buy If:
- You need precision cuts right out of the box.
- You can’t tolerate reshaping or tuning work.
- You have larger hands and need a roomy handle.
- You require flawless blade alignment without QC tweaks.
This saw delivers excellent value and adaptability for beginners willing to invest time in tuning. If you prefer a ready-to-use, high-precision tool, a higher-end model may suit you better.
If you see any kind of mistake in our content, make sure to reach out to us.
Frequently Asked Questions (FAQs)
Can it cut through metal?
No. This tenon saw is built for wood and wood-based materials. Its hardened carbon steel blade and universal teeth aren’t intended for metal, so attempting metal cuts will dull or damage the teeth.
Is it designed to minimize vibration during operation?
Yes. The brass back adds weight and rigidity to the spine, keeping the blade straighter under pressure and reducing flex or chatter for smoother, more controlled cuts.
Is it suitable for cutting across or along grain?
Yes. It features universal, precision-ground teeth that handle both rip (along the grain) and crosscut (across the grain) work, making it versatile for joinery and general wood cutting.
Is it suitable for cutting thick materials?
Only up to its maximum depth of cut, typically around 3 in (76 mm). It excels on small workpieces and tenons but isn’t meant for very thick planks or large beams.
The Grain Bros was started to serve woodworkers who can’t find products for their specific use case. We found out that there are not many media outlets extensively covering this topic. That’s why, we are here, to do the research and find the perfect products for your next DIY project. So you don’t have to juggle your tools and laptop at the same time.